We make custom laser cut, engraved, and full colour printed parts and personalised merchandise for costumers and cosplayers.

Cut vinyl graphics and printed cut to shape decals.

Specialist in custom kit box plates for costume and prop boxes.

Your costumes character prints on metal or full size posters.

Large range of plates, images, costume icons and finishes available.

We also have our unique Official 405th Infantry merchandise (405th members only) including logo'd kit box plates, hexi discs, and the NEW ID badges.

Browse our merch here >>>

Welcome to Dark Star Merch

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Before we go any further.. we are aware that our site looks a little sparse right now.. but that’s because there is a whole new range of merch and shiny stuff on its way shortly. Please bear with us whilst we update the site.
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It’s time to raise your costuming game!

Got a Stanley® or Husky®  tool chest that you transport your costume in?

Whatever your choice of tool chest or storage box, convert your tool chest or storage box into something so cool… and personalised to suit you and your costume with a Dark Star Merch custom kit box plate. Fully customised and personalised to suit you and your costume.


Designed & made by a costumer.. for costumers.

We might be a small family business, but I am also a costumer with a few costumes under my belt. Many of the items I make can be customised to suit your character or costuming requirements. This is a developing range of costume props and merchandise so check back regularly or join our Facebook group. Can’t see what you are looking for..? Contact us here.

Group hug

Make sure you join our Facebook Group for more information and all the latest updates and product announcements.


NEW 405th ID Badges & Merch

For 405th members only. 405th Infantry approved.
Order a new Regiment hex plate, or why not get a complete customised kit box plate set and a 405th ID badge, which are customised to you with your unique board name, DIN, and regiment.

More details →